IMA - Powder Filling Line - XTREMA PWD L

IMA COMPLETE POWDER FILLING LINE

Consisting of

1) HYDRA LINEAR BOTTLE WASHER, MODEL 1800-23-B 

Linear washing machine, suitable for washing glass and/or plastic containers in use in the pharmaceutical industry, ensures the removal of particulate contamination of at least 3 log. (particles such as glass, fibers, oxides, etc.). The machine, at its maximum stated productivity, operates at 20 mechanical beats per minute, ensuring long washing times and low mechanical stresses for the bottles and the machine. Designed and built in accordance with cGMP.

TECHNICAL DATA

OPERATING SPEED

• Up to 27,600 containers/hour

RANGE OF CONTAINER SIZES

• min. diameter 16 mm
• diam. max. 36 mm
• max. height 110 mm
• min. mouth diameter 7 mm
• For containers with a minimum height of 36 mm, the machine must be equipped with dedicated holding baskets. As an option, the machine can be configured to handle a range of bottle sizes from min. 14 to max. 52 mm diameter and max. 140 mm bottle height.

• W.F.I. SUPPLY PRESSURE: 2.5-4 bar (1.5” Tri-clover connection)
• DEMINERALIZED WATER SUPPLY PRESSURE: 2.5-4 bar (1.5” Tri-clover connection)
• COMPRESSED AIR SUPPLY PRESSURE: 6 - 10 bar (1.5” Tri-clover connection)
• STANDARD POWER SUPPLY VOLTAGE: 400 Volts-50 HZ- 3 PH + N + T
• INSTALLED POWER: 5 KW
• HEAT DISPERSION: 4 KW
• SOUND EMISSION LEVEL: < 80 Db.
• HEIGHT OF DISCHARGE FLOOR: 950 mm. (+/- 25) mm

ENVIRONMENTAL DATA

• Temperature: 5-40°C
• Relative humidity: < 70%
• Altitude: < 2000 mt

MACHINE DIMENSIONS 

• Width: 2400 mm
• Length: 3655 mm
• Height: 2000 mm
• Weight: 2500 kg

2) BLUE GALAXY STERILIZATION TUNNEL, MODEL 1250/FLS

Tunnel is designed to be inserted within a production line requiring a continuous dry heat depyrogenation process for glass containers. 

The tunnel consists of three main zones:

(a) vertical airflow inlet zone.

(b) No. 2 vertical airflow heating zones;

(c) No. 2 vertical air flow cooling zones.

TECHNICAL CHARACTERISTICS

• Standard voltage: 400 volts - 50 HZ - 3 PH + N + T

POWER

• MAIN (heating): 143 kW
• UPS: 17 kW
• Total installed power: 160 kW
• Hot zone air temperature: max. 350°C
• Cooling zone air temperature: min. 18°C
• Final outlet container temperature: 25°C

Cooling water

• Temperature in supply: 9C° min. - 11°C max.
• Flow rate: 28,000 liters/hour

• Air sucked inlet zone: 3200 cubic meters/hour
• Exhaled air inlet zone: 3000 cubic meters/hour
• Exhaled air temperature inlet zone: 30/70°C
• Supply air hot zone: 400 cubic meters/hour

Recycled air

• Hot zone: 5060 cubic meters/hour
• Cooling zone: 7420 cubic meters/hour
• Heat dispersion: about 17 kW

DIMENSIONS

• Length: 7025 mm
• Width: 2410 mm
• Height: 3175 mm
• Optional lowered height: 2760 mm
• Weight: 9000 kg

• Working height: 950 (+/- 25) mm
• Useful belt width: 1250 mm
• Useful length hot zone: 2250 mm
• Useful hot zone area: 2.81 m2
• Useful length of cooling zone: 3300 mm
• Useful surface area cooling zone: 4.12 m2

3) ROTARY TABLE DOWNSTREAM TUNNEL RT 120

Rotary accumulation, sorting or loading table suitable for handling stable cylindrical containers, glass or plastic, in coupling with packaging lines.

STANDARD CONTAINER FORMAT RANGE

• min/max diameter: 16-80 mm
• min/max height: 35-220 mm

• FINISH: machine totally free of painted parts
• INSTALLED POWER: 0.5 kW
• STANDARD VOLTAGE: 220V/50Hz/single-phase

4) XTREMA PWD L MICRODOSING MACHINE

Bottle filling and capping machine with intermittent linear positive motion with max. speed of 400 bottles/min. Suitable for volumetric dosing of powders, using vacuum-pressure technology, and application of rubber caps. Prepared for integration with a 100% IPC system.

TECHNICAL DATA

BOTTLE FORMAT TREATABLE

Transport of 4 bottles at a time

• Diameter: from 22 to 36 mm
• Height: from 30 to 58 mm

Transporting 2 bottles at a time

• Diameter: 37 to 56 mm
• Height: from 58 to 136 mm

• DOSAGE: Depending on the diameter of the dosing disc chambers, the number of dosed and the diameter of the mouth of the bottle
• INSTALLED POWER: 20 kW, to be confirmed according to machine configuration
• STANDARD VOLTAGE: 400V/50Hz/3PH + T + N
• COMPRESSED AIR FOR INSTRUMENTATION: 5-7 bar, 15 m3/h
• WEIGHT: according to configuration and according to final layout

5) ALU 400 CAPPING MACHINE

Continuous rotary motion machine, with brushless motorization, for applying and edging aluminum caps, with or without Flip-off, on cylindrical capped glass or plastic containers.

DIMENSIONS OF CONTAINERS

• Diameter: 14 - 52 mm
• Height: 35 - 110 mm
• Caps: max. diameter 40 mm

• Performance: up to 400 bottles/min. (when equipped with outlet auger)

6) HYDRA 480 VIAL WASHING MACHINE

The HYDRA 480 machine is designed for continuous washing of cylindrical or shaped glass or plastic containers. Includes parts for washing full-size vials. Designed and built in compliance with cGMP parameters. 

MECHANICAL SPEED

• up to max. 480 vials/min. with maximum vial diameter of 36 mm
• up to max. 200 vials/min. with maximum vial diameter of 37 - 54mm

RANGE OF STANDARD VIAL SIZES

• Min/max diameter: 14/36mm
• Min/max height: 34/110 mm

NEW WATER CONSUMPTION

• Max: 600-900 lt/h

COMPRESSED AIR CONSUMPTION

• 4,000-5,000 lt/min

NEW WATER PRESSURE

• 2.5/4 BAR (+/- 5% fluctuation)

COMPRESSED AIR PRESSURE

• 6 BAR

INSTALLED POWER

• 6 KW

STANDARD VOLTAGE

• 400 Volts/50Hz/3Ph + G + Neutral

7) 2-STATION TRAPPER V/600

Automatic trapper for plastic or metal bottles from upstream machine. The machine has two stations and can process 2 trays per station. Each station has an independent mechanical movement that allows picking full trays and storing new ones without stopping production. 

Machine without painted parts. Stainless steel structure, with stainless steel surface

SPEED

• Up to 400pcs/1'
• 20 strokes per 1'

STANDARD DIMENSIONS OF BOTTLES

• Diam.min/max: 14/52mm
• Alt.min/max: 33/110mm

TRAY DIMENSIONS

• Standard: up to 310x500mm

ELECTRICAL POWER

• Installed Power: 1.5 kW
• Frequency: 400Vac 50Hz 3ph + N + G